Home About PCE Design Extrusion Injection Molding Testing Training Troubleshooting Special Events Directories Directions Accommodations Staff Contact


Polymers Center of Excellence

 

PLASTIC EXTRUSION AND PLASTIC COMPOUNDING

Our extrusion laboratory contains single screw extruders for making plastic film and plastic sheet, as well as twin screw extruders for compounding plastics and making pellets. Our staff is highly experienced in compounding a wide array of specialty fillers and additives into the base resin of your choice. Customers are invited to come and participate in the formulation and compounding of their materials. We can also mold test bars and plaques of your materials on our injection molding machine, and do physical property testing in our Polymers Testing Lab.

Many of the projects carried out by PCE for client companies are centered in the Extrusion Lab.

50mm co-rotation twin-screw Leistritz extruder
click image for larger view
Our new 50mm co-rotating twin-screw Leistritz extruder with full auxiliaries is available for compounding large research batches and pilot production.
Rieter Underwater Pelletizer
Rieter Underwater Pelletizer
click image for larger view
45mm Theysohn Extruder
click image for larger view

A 45 mm co-rotating, twin-screw Theysohn TSK-45 extruder with full auxiliaries is available for demonstration, compounding, materials research, and pilot production.

 

For smaller quantities (10-20 pounds per hour), a new 21mm twin-screw extruder by Twin Screw Extruders, Inc. has been added to the Extrusion Lab and is available for immediate use.

21mm Twin Screw Extruder
click image for larger view

Gala Underwater Pelletizer
click image for larger view

 

 

 

Gala Underwater Pelletizer

Strand Pelletizer
Strand Pelletizer
click image for larger view
The 45mm extruder is equipped with both strand cutting and underwater pelletizing capabilities. The 21mm is available with strand cutting. Both machines are equipped with segmented screws that can be configured to meet your specific needs.

Killion Single Screw Extruder
click image for larger view

A Killion 1" single screw extruder with water bath and pelletizer is available for single-screw extrusion trials.
A Killion 1.5: single screw extruder with cast film line is available for film extrusion trials.

click image for larger view

The Extrusion Lab is equipped with a range of pelletizing and profile dies. Please ask about our micro-pelletizing capability.

PCE has earned ISO 9001 registration for its provision of plastics extrusion services to customer supplied specifications.

Auxiliary equipment includes:
Berlyn Air Knife and water bath
Brabender Flexwall single screw gravimetric feeder
Citsco Vibratory Feeder
Conair Desiccant dryer, 2000 lbs capacity
Conair Desiccant dryer, 400 lbs capacity with blending capability
Cooling Technologies Chiller
FACTS Extruder control system
Gala Underwater pelletizer 
JLS International Gear pump and screen changer
K-tron Twin screw gravimetric and single screw volumetric feeders
Novatec Vacuum loaders
Rieter Pelletizer
Rieter Screw Cleaning Oven
Scheer Bay Pelletizer
Kinney Vacuum venting system
Sterling Systems Cyclone and blower for packaging resins
Sweco Classifier
Twin Screw Extruders, Inc. Side feed extruder
Zenith Liquid feed pump

The extrusion lab's services may be charged by the day or by the project to meet your requirements. Call 1-800-603-4661, fax 704-602-4114, or E-mail contact-us@polymers-center.org.


For questions or comments about this web site, please contact the webmaster.
This site was last updated on 5/13/2008.

 

Search